Powder coating spraying is superior to liquid spraying
As an advanced industrial coating technology, electrostatic powder coating spraying has significant advantages over traditional liquid spraying in terms of environmental friendliness, economy, coating performance, and production efficiency.
Excellent environmental performance, achieving zero VOC emissions.
Powder coatings are 100% solid and do not contain any organic solvents or water. They do not produce volatile organic compounds (VOCs) during spraying and curing, fundamentally solving the problems of air pollution, toxic gas emissions, and fire hazards caused by traditional paints and so on.
Complies with increasingly stringent global environmental regulations.
The utilization rate of coatings is extremely higher, and the economic benefits are significant too.
The overspray powder that does not adhere to the workpiece profile during the spraying process can be collected and reused through a recycling system, with a comprehensive utilization rate of over 95% to 99%, far higher than the 30% -40% of liquid coatings.
This not only significantly reduces the cost of raw materials, but also reduces the cost of waste disposal and environmental burden.
Excellent coating performance and strong durability.
A thick film can be formed with one spray, usually between 50-300 μ m in thickness, and there is no sagging or dripping phenomenon, so there is no need to spray primer.
The coating is dense and pore free, with excellent adhesion, impact resistance, wear resistance, corrosion resistance (neutral salt spray test can reach over 1000 hours), and chemical resistance.
The powder coating used outdoors also has high weather resistance, can resist UV radiation and acid rain erosion for a long time, and has a long service life (such as building aluminum profiles that can last up to 30 years).
High production efficiency and easy automation.
The process flow is simple, cleaning metal surface, spray powder coating with powder coating spray guns,curing in the high temperature ovens and then cooling by natural.The process is easy to achieve full automation and can be integrated with conveyor chains, robots, etc. It is suitable for large-scale and standardized production, significantly improving labor productivity.
Short curing time and lower energy consumption compared to liquid coatings that require long drying times.
Construction safety and improvement of working environment.
Due to the absence of solvents, poisoning, and fire risks, the working environment for operators has been improved.
The coating can be blown off and re sprayed before curing, resulting in a high yield rate and reducing rework waste.
Good appearance quality: The coating is uniform and flat, providing rich color and gloss effects (such as flat, matte, metallic luster, etc.)
Wide applicability: Traditionally used mainly for metals, but with technological development, it can now be applied to non-metallic substrates such as medium density fiberboard (MDF) and plastics.
Excellent environmental performance, achieving zero VOC emissions.
Powder coatings are 100% solid and do not contain any organic solvents or water. They do not produce volatile organic compounds (VOCs) during spraying and curing, fundamentally solving the problems of air pollution, toxic gas emissions, and fire hazards caused by traditional paints and so on.
Complies with increasingly stringent global environmental regulations.
The utilization rate of coatings is extremely higher, and the economic benefits are significant too.
The overspray powder that does not adhere to the workpiece profile during the spraying process can be collected and reused through a recycling system, with a comprehensive utilization rate of over 95% to 99%, far higher than the 30% -40% of liquid coatings.
This not only significantly reduces the cost of raw materials, but also reduces the cost of waste disposal and environmental burden.
Excellent coating performance and strong durability.
A thick film can be formed with one spray, usually between 50-300 μ m in thickness, and there is no sagging or dripping phenomenon, so there is no need to spray primer.
The coating is dense and pore free, with excellent adhesion, impact resistance, wear resistance, corrosion resistance (neutral salt spray test can reach over 1000 hours), and chemical resistance.
The powder coating used outdoors also has high weather resistance, can resist UV radiation and acid rain erosion for a long time, and has a long service life (such as building aluminum profiles that can last up to 30 years).
High production efficiency and easy automation.
The process flow is simple, cleaning metal surface, spray powder coating with powder coating spray guns,curing in the high temperature ovens and then cooling by natural.The process is easy to achieve full automation and can be integrated with conveyor chains, robots, etc. It is suitable for large-scale and standardized production, significantly improving labor productivity.
Short curing time and lower energy consumption compared to liquid coatings that require long drying times.
Construction safety and improvement of working environment.
Due to the absence of solvents, poisoning, and fire risks, the working environment for operators has been improved.
The coating can be blown off and re sprayed before curing, resulting in a high yield rate and reducing rework waste.
Good appearance quality: The coating is uniform and flat, providing rich color and gloss effects (such as flat, matte, metallic luster, etc.)
Wide applicability: Traditionally used mainly for metals, but with technological development, it can now be applied to non-metallic substrates such as medium density fiberboard (MDF) and plastics.
Low comprehensive cost: Although the initial investment in equipment may be high, the long-term comprehensive operating cost is lower than traditional painting processes due to high material utilization, low energy consumption, low labor costs, and low environmental compliance costs.
We sell the gema powder coating gun spare parts replacement ,wagner powder spraying gun parts alternative parts and nordson powder guns parts.
Such as the powder gun high voltage cascade, powder hose, powder spray nozzles,electrode holders,inner tube,powder guns,shell,gun nut,gun handles,powder gun cables,powder coating machine air hose,powder pmps,powder injectors ,supercorona rings,powder hoppers,pick up tubes and so on.
The gun molds are: optiselect ,optigun GA02,optiselect GM02,optigun GA03,optiselect GM03,optiselect GM04,optistar,PEM C4,PEA-C4,PEM X1,PEA X1,versa,encore,tribomatic II, tribomatic 500,
